I have a MacKenzie double ender that was built in the 80's. Before I bought it, someone had reinforced the floor and outer chine with a pretty heavy layer of fiberglass and epoxy with carbon, then painted the inside of the floor. It has always taken on a little water but I could never tell where it was coming in. I figured with the way the glass isn't really sealed to the boat (see pic) the water was probably coming in all along the chine.
As such I've meant to extend the glass higher on the outside of the boat but haven't gotten around to it yet. So I've just taken care to let it dry as much as possible and hoped for the best.
Well my luck ran out.
I hit a rock pretty hard on the Green river over labor day so I did a more detailed inspection than usual, and I found a section of the inner chine and floor that are rotted out. Luckily the rock hit didn't damage anything and now I'm hopeful that this has been the source of the leak all along.
The rotted area is pretty small and the boat has spent at least the last 10 years (5 in my possession) in a garage in Utah where the air is dry so I think the damage is localized. In the pic with my fingers in it, my index finger is on solid wood while I'm pretty sure I could poke my middle finger all of the way through if I wanted to. The chine log is all but gone for about 1.5 - 2" but then looks healthy. Actually what I said about poking my finger through is not true. The plywood is squishy but the glass on the outside of the floor is stout. From the outside you can't tell there is anything wrong. Water still gets in since the black floor glass is essentially forming a big bathtub that is not sealed to the wood. No mystery about how the wood ended up in that condition right?
I would love to find a way to avoid full floor replacement or anything that involves reglassing the exterior. So, I'm hoping that since the rotten area is small that I can use Git Rot or another penetrating epoxy to harden the floor and then fill / patch the chine with reinforced epoxy with glass over the top for added strength.
Has anybody used Git Rot or similar products successfully?
Does this plan sound feasible to those of you who actually know what you are doing (this is not a category I would put myself into).
If I make this repair and then tape the outer chine to keep water out in the future, will that eliminate the problem or do I need to do something more? I've thought about glassing the inside but that seems like it will just make it that much harder for the wood to dry.
Thanks in advance to all for your advice and help.
Kindly,
Elliott